Modification of a Telebee GR701 Gyro to
Eliminate the Gyro Control Amplifier
The Telebee heading hold gyro has been proven to have outstanding performance for its size and low price. The gyro detector package is not much larger than a standard piezo gyro, and the price is comparable to one without heading hold. It does have a separate module attached to it (similar to the microprocessor module of the Futaba GY501) called the "Gyro Control Amplifier" that occupies a fair amount of space, however.
The good news is that the Gyro Control Amplifier module can be eliminated. It has nothing more in it than a PC board used to provide a convenient attach point for some header pins, into which the receiver and tail servo plug. The only components on the board are a resistor and capacitor used to filter the high current spikes (caused by the servo motor drive) from the supply current feeding the gyro detector electronics. These two components can be absorbed into the gyro package, completely eliminating the need for the large module. A couple servo extension wires will be cut up and hardwired into the gyro body. The receiver and tail servo will then connect directly to these wires.
The Telebee gyro detector with the Gyro Control Amplifier exposed for what it is. There's nothing on the back of that board, either.
WARNING: If you are not comfortable handling and soldering small circuit boards, it might be wise not to attempt this modification. The sensor is loaded with very small surface mount components, but fortunately the pads to which you’ll be soldering are relatively large. And while the components on the gyro are reasonably protected, take precautions to avoid any static discharge to the circuit. That means if your cat likes to rub around your legs while you’re working, you might want to close your shop door for the duration of the project. The usual common sense things also apply: no acid flux core solder, no organic core solder unless you wash it off, no torches with soldering tips, etc.
Steps for Modification
Unfortunately the modification of my gyro was over before I thought to take any step-by-step photos. The drawing and the final photos should explain what I missed.
Here's a pictorial drawing of how the wires connect to the gyro board. It works out better if the wires attach to the pads from the top instead of from the bottom (as shown for clarity). This gives room for the cable bundle to get tiewrapped to the board while leaving a little strain relief loop on each lead.
The gyro detector with the new leads attached. The two on the right plug into the receiver and the one on the left accepts the servo plug.
The detector case slot has been modified to accommodate the slightly thicker wire bundle.
Here's a nice detail of the wires glued in final position. Note the placement of the 1.0 ohm resistor on the gyro board.
If you have no experience with heading hold gyros, here are a few suggestions:
- Revolution mixing must be off whenever the gyro is in heading hold mode.
- In heading hold mode, set the rudder subtrim on your transmitter so that the tail servo does not drift (with no stick input)
- Do not touch the rudder subtrim from here on out, except to correct for minor servo drifting.
- Test fly, and note direction of rotation with no rudder stick input while in heading hold mode.
- Change tail rotor pushrod length as needed to stop rotation in heading hold mode with neutral rudder.
- Minor differences in trim required between conventional and heading hold modes should be compensated using rudder offset (not subtrim) that is programmable with each flight mode on your transmitter.